Shanghai Kminda Tech. Co., Ltd. is located in the financial center of Lujiazui, Pudong, Shanghai. It is mainly engaged in the research and production of vibration machinery, screening machinery and wear-resistant screen products.After more than 25 years development, the company has gradually formed four core technology systems: heavy-duty screening equipment, fine-grain screening equipment, cyclone classification technology and equipment, and wear-resistant screen products. It has two two factories, one is located in Hebei province and the other is located in Jiangsu province.Our main products include high frequency screen, banana screen, linear screen, flip-flow screen,cyclone, SS welded mesh, PU mesh and other mineral processing equipment spare parts. And the products have been applied in various fields including metallurgical mineral processing, coal preparation, nonmetal area, construction material, chemical products and foodstuff.
Why Choose Us
Our factory
Dalian YISEN international trade CO., LTD established in 2013, located in china Dalian XiGang District, is a professional machinery enterprise.
Competitive Price
We have a professional purchasing team and costing team,trying to reduce costs and profits,and provide you with a good price.
Advanced Equipment
Mixing equipment: internal mixer, kneader mixer, open mill, twin screw extruding sheeting machinery, rubber sheeting machinery, rubber refiner machinery, rubber cracker machinery.
Online order tracking
You can track the progress of your order online using our tracking system. You will have access to tracking information, so you know exactly where your package is and when it will be delivered to your doorstep.
Numerical Control Heavy Duty Vertical Lathe
CK51-BD series single column numerical control heavy-duty vertical lathe, using double screw to improve the beam.A special column, bed,beam, and haseDesign, the machine tool has high rigidity, high stability, high precision, the realization of strong cutting function.
Double Column CNC Vertical Lathe
Vertical lathes are large mechanical equipment used to process large and heavy workpieces with large radial dimensions and relatively small axial dimensions and complex shapes. Such as the cylindrical surface, end surface, conical surface, cylindrical hole, conical hole, etc.
Single Column Vertical Lathe is suitable for machining in various industries, and can be used for rough and fine turning of inner and outer cylindrical surfaces, conical surfaces, end surfaces, grooving, cutting, etc.
CNC Single Column Vertical Lathe
CNC single-column vertical lathe, including table, column, beam, beam slide, vertical slide, ram, worm gear box, hydraulic two-speed stepless transmission, hydraulic workstation, protective cover, etc.
The machine tool is suitable for high speed steel and cemented tool,processing of black metal,non-ferrous metal and some non-metal parts,inner and outer circles,conical surface,end surface,cutting groove,ete
This series of CNC high-speed fixed-beam Vertical Lathe isspecially desigmed for beavy-duty machinimg of castimg of castimg and forging parts such as automobile, hearing, wind power, locomotive, flange, motor shell, cte
This series of machine is single column structure,has one vertical tool post and one servo motor post, suitable for high-speed steel and hard alloy tools to process variable of ferrous metals, non-ferrous metal,and some non-metal.It can turning inner cylindrical face, outer cylindrical face, end face, inner conical face, outer conical face, grooving, tapping and so on.
CNC Grinding Compound Machine Tool
CKMSI series simgle columm numerical cominol vertical cat.grinding eempound machine tool, is our own research amd develegmem of the domestie and fertign advanced level of vehicle, grisding integrated machine tool. Suitable for mecharieal manufactureindustry and valves,automative parts,gritoding tools, aerospace, military products and other isdustries.
The diameter of the workbench is 1450mm, and the maximum workpiece height can reach 1200mm. The total cutting force is 20kN, and the rotating speed of the workbench is 3-300rpm. Meet the requirements for clamping and fixing of low strength and high brittleness silicon carbide green bodies during processing
What Is CNC Vertical Lathe
The CNC vertical lathe is one of the many types of lathes that exist in the machining industry. This type of lathe is used to work large parts. These machines are characterized by having a vertical axis and a turntable that sits on the horizontal axis; This allows the lathe to support large pieces with a lot of weight and volume. These parts could not be machined on parallel lathes, for example. In a traditional vertical lathe, that is, one that does not work with CNC technology, the turntables can have diameters from one to fifteen meters.
Benefits of CNC Vertical Lathe
Greater Stability and Rigidity
The vertical orientation of the workpiece on a vertical lathe provides better support and stability, making it easier to machine large, heavy, or irregularly shaped parts.
High Precision
Vertical lathes are designed to produce precision components with tight tolerances, making them ideal for industries such as aerospace and automotive, where precision is crucial.
Improved Accessibility
The vertical design of a vertical lathe allows for easier access to the workpiece, making it easier to load and unload, as well as providing better visibility during the machining process.
Versatility
With the ability to perform both turning and milling operations, multi-column vertical lathes offer a wide range of capabilities, making them suitable for a variety of applications.
Reduced Floor Space
Due to their vertical orientation, these machines take up less floor space compared to horizontal lathes, making them a more efficient use of space in a production facility.
Types of CNC Vertical Lathe
Single-column vertical lathes
Single-column vertical lathes, also known as single-column boring mills, have a single column supporting the headstock, and the workpiece is held in a chuck or on a faceplate attached to the spindle. These lathes are commonly used for heavy-duty and high-precision machining.
Double-column vertical lathes
Double-column vertical lathes, also known as double-column boring mills, have two columns supporting the headstock and workpieces. These lathes are typically used for larger workpieces that require more stability and heavier cutting.
Multi-column vertical lathes
Multi-column vertical lathes, also known as vertical turning and milling centers, have multiple columns supporting the headstock, allowing for greater stability and rigidity during the machining process. These machines are capable of performing both turning and milling operations, making them highly versatile and suitable for complex and high-precision workpieces.
Aerospace and Aviation
In the aerospace and aviation industry, where safety and precision are of utmost importance, VTLs are indispensable. These machines manufacture critical components like turbine disks, jet engine shafts, landing gear components, and more.
Automotive Manufacturing
The automotive industry demands high-volume production, tight tolerances, and consistent quality. Vertical turning lathes are extensively employed in manufacturing engine components, such as crankshafts, camshafts, and connecting rods.
Oil and Gas Industry
In the oil and gas industry, VTLs are crucial in producing components used in drilling and exploration equipment. These machines manufacture large valves, flanges, and pipe fittings.
Components of CNC Vertical Lathe
Program carrier (control medium)
The control medium refers to the information carrier that sends the processing information of the parts to the CNC device of the vertical lathe through the input device. The control medium, according to the type of the CNC device, often uses punched paper tape, punched card, magnetic tape, disk, etc.
Input device
Read the processing-related information in the program carrier into the numerical control device
Numerical control device
The output device sends the instructions issued by the control calculator to the servo system, and drives the CNC vertical lathe machine to complete the corresponding actions after power amplification.
Servo system
The servo system is the executive mechanism of the CNC vertical lathe, which moves the moving parts of the machine tool or performs some actions according to the requirements of the instruction information, including two major parts: Drive and execution. The servo system receives instruction information from the CNC system.
The main body of the machine tool
The machine tool body is the body of the CNC machine tool. Except for some economical CNC lathes that basically maintain the traditional configuration of ordinary lathes, it is used to complete various mechanical parts for cutting. At present, most CNC vertical lathe machines have been professionally designed and produced.
Spindle and headstock
Spindle: The rotation accuracy of the spindle of the CNC vertical lathe machine directly affects the machining accuracy of the parts; its power and speed affect the processing efficiency; its synchronous operation, automatic speed change and directional quasi-stop affect the degree of automation of the lathe.
Types of Vertical Turning Lathes
Before we dive into the selection process, it's essential to understand the two main types of VTLs: single-column and double-column.The single-column CNC Vertical Lathe is a more compact option that is typically used for smaller parts, while the double-column CNC Vertical Lathe is more prominent and better suited for heavy-duty machining of larger amounts. Both types have their set of advantages and disadvantages, so it's essential to consider your specific needs and production goals when choosing between them.
Size and Capacity
Another important point which you should not miss out on is the size and capacity of the machine. Make sure the Vertical Turret Lathe you select is able to handle the size and weight of your parts properly.Also, consider the swing diameter and turning height of the CNC vertical lathe to ensure it can accommodate the specific dimensions of your parts. To ensure that the CNC vertical lathe spindle can handle the cutting force needed for your application, it's also important to consider its horsepower and torque.
Precision and Efficiency
One of the major benefits of using a CNC vertical lathe is its high precision and efficiency. When picking a CNC vertical lathe, the machine's accuracy and repeatability is to be taken into account to ensure it can consistently produce parts to your specifications. Additionally, consider features such as automatic tool changers and CNC controls to improve efficiency and reduce setup time.
Considerations for Maintenance and Support
When choosing a CNC vertical lathe, it's important to consider the maintenance and support options available. Regular maintenance is essential to ensure your CNC vertical lathe operates at peak performance and extends its lifespan. Look for a manufacturer that offers comprehensive maintenance and repair services, as well as readily available replacement parts. Moreover, it would help if you considered whether remote access or on-site support is available. A manufacturer with a strong service and support team can help you minimize downtime and keep your production running smoothly.
How to process CNC vertical lathe?
Preparation work
Before processing, you first need to design the workpiece and formulate a processing plan to determine the accuracy and size requirements of the processing. Then select appropriate tools and fixtures, and debug and calibrate the equipment.
Loading the material
Place the workpiece on the CNC vertical lathe, position and clamp it to ensure stability and processing accuracy. At the same time, you also need to enter the processing program and parameters for programming and settings.
Processing process
During the processing process, the CNC machine tool automatically processes the workpiece according to the preset program, including cutting, drilling, reaming, tapping and other operations. During the machining process, the high-precision servo control system controls parameters such as tool position, feed speed, and cutting depth to ensure machining accuracy and efficiency.
End of processing
When the processing is completed, surface treatment and inspection are required to ensure the quality and accuracy of the workpiece. At the same time, cleaning and maintenance work need to be completed to ensure the operating status and service life of the equipment.
How to Maintain CNC Vertical Lathe
Cleaning and inspection
After the CNC vertical lathe works every day, cut off the power supply and clean all surfaces, covers, guide rail surfaces, screws, and feed rods of the CNC vertical lathe to ensure that there is no oil stain or iron filings and to keep the surface of the lathe clean.Check the cleaning and lubrication of the bed guide surface and middle slide guide surface every week to ensure they are in good working condition.
Cooling and lubrication system
CNC vertical lathes regularly check the coolant tank and slideway, and replace the coolant in time to prevent the machine tool from overheating and damage.CNC vertical lathes maintain the lubrication system to ensure smooth oil passages, good oil quality, and adequate lubrication of all components.
Electrical components and wiring
Regularly check whether the wiring of the electrical components of the CNC vertical lathe is firm and whether there is looseness or short circuit to ensure the normal operation of the electrical system.CNC vertical lathes clean dust on motors and electrical boxes to keep electrical devices fixed and neat.
Tool maintenance
CNC vertical lathes mainly process workpieces through cutting, so it is necessary to regularly check the wear of the tools and replace worn tools in a timely manner.CNC vertical lathe maintains the accuracy of the size and shape of the tool to ensure the quality of the processed workpiece.
Protective measures
When using a CNC vertical lathe, pay attention to safe operations and take appropriate protective measures, such as wearing protective glasses and gloves.Keep the area around the CNC vertical lathe clean and tidy to prevent foreign matter from entering the inside of the machine tool.
Regular maintenance plan
CNC vertical lathes develop maintenance plans according to the requirements of machine tool manufacturers and incorporate them into daily work. Regular maintenance includes cleaning, lubrication, tightening screws, etc. to ensure the normal operation of the machine tool and maintain its stable processing accuracy.
Clarify the person responsible for maintenance
Determine the person responsible for CNC vertical lathe maintenance, clarify the maintenance content, process, time, and standards, and make machine tool maintenance a part of daily use.
Use environment requirements
CNC machine tools have complex structures and many precision components. They should be placed on a clean and flat floor to avoid places with moisture, dust, and corrosive gases. The temperature in the space should be maintained between 15 and 35°C to avoid large temperature fluctuations.By following these maintenance steps and precautions, you can ensure the stable operation of the CNC vertical lathe, improve its processing accuracy and service life, and thus bring greater economic benefits to the enterprise.
Our Factory
Dalian YISEN international trade CO., LTD established in 2013, located in china Dalian XiGang District, is a professional machinery enterprise. Many famous professional manufacturers to establish a long-term relation of cooperation with large tire company, cable companies, rubber recycling companies, Waste tire processing in foreign and so on.Mixing equipment: internal mixer, kneader mixer, open mill, twin screw extruding sheeting machinery, rubber sheeting machinery, rubber refiner machinery, rubber cracker machinery.Calender equipment: Two-roll, Three-roll, Four-roll calender machinery.Extruding equipment: Pin-barrel cold feed extrude, cold feed extrude, hot feed extrude, rubber strainer machinery.
Certifications
FAQ
Q: What are the advantages of vertical lathes?
Q: What is the life expectancy of a CNC lathe?
With proper maintenance, these machines can last for many years. The actual service life of a CNC machine will hinge on various factors, such as the type and quality of the machine and how often it is used. Generally, a CNC machine can have a service life of between 10 to 20 years or longer.
Q: What is the difference between a vertical boring mill and a vertical turret lathe?
Q: What are the advantages of vertical boring machine?
Q: How often should a lathe be serviced?
Q: How often should a lathe be lubricated?
Q: What is the monthly maintenance of CNC machine?
Q: What kind of preventive maintenance is required for a lathe machine?
Q: What are the disadvantages of a CNC lathe?
Q: What is the best lubricant for a lathe?
Q: What is basic maintenance in CNC machine?
Q: Do CNC machines use a lot of electricity?
Q: What is the common problem of CNC machine?
Q: How does a vertical lathe work?
Q: How does a CNC lathe operate?
Q: What is the working principle of vertical milling machine?
Q: What is the working procedure of lathe?
Q: What is the methodology of CNC machine?
Q: What is the process of CNC machining?
Q: What is the theory of CNC lathe?
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